Interactive Factory Assembly Line Manuals For Better Results

Factory assembly line is basically a manufacturing process in which the parts of the interchangeable parts are added to the products in a sequential manner using properly panned logistics to successfully create the final finished product as fast as possible without much of handcrafting type of methods. The simplest sand maybe the least expensive for capital expenditure is the series of manual stations that are linked by channels or short conveyors. However the factory manual stations can even be processes or rivet stations or anything that is required for the process.

The channel or conveyor can accumulate parts in the process thereby making the assembly line non synchronous. Here the line productivity is determined by the longest cycle time for the station where every attempt should be made in order to balance the line regarding the cycle times. For instance, it might also be necessary to incorporate multiple stations which have long cycle times. There are some pros and cons of factory assembly line manuals. Firstly they have a low initial capital investment, but there might even be a bit higher running costs. A factory assembly line manual can be very flexible when it comes to the number of various parts which can be accommodated on this line and the charges over time can be very low. There is also very low maintenance costs while having an interactive factory assembly line manual makes it easy to train new employees for the specific assembly job. A simple and easy system means the low requirement for techniques. However when there are different operations and assembly methods for a single product, it also makes the manual a bit bulky which sometimes can be quite difficult to read and understand. On the other hand when you create a simple step by step guide for every procedure it becomes easy to complete the factory assembly. You can even replace thick manuals which are difficult to read and understand while providing a visual approach for the mundane tasks.

The oldest production line ideas is the factory assembly line manual. A number of companies find it the best way to start the process and even learn the difficulties of assembling their products. However when the assembly is completely understood then a more automated approach could be considered. That's why it could be used for prototyping new products or a manual line could then serve as a back-up to the newly automated system.

There are two simple concepts that spring to mind where the first is not a line at all but referred to as dial indexer. As what the name shows, it is a circular table that indexes one station once in which the result is completely synchronous system. There is also the picture image indicates a dial concept where the manual station is combined with several automatic stations. It is created in an interesting manner so that it is getting easy to train new employees and is also easy to read and understand the process because of this interactive factory assembly line manual.

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