Machine Monitoring Ensures No Surprise Plant Closures
When you own a plant it is important to maintain both the efficiency of the machinery and the production of the machines: a sound machine monitoring program can ensure that both of these are achieved. Therefore, this monitoring system makes sure that profits are kept at the predicted level and the machines work as efficiently as is possible. During the monitoring process, the plant manager will be made aware of any problems in the machinery as soon as they are found, therefore, the problems will be able to be solved quickly and without interrupting the plant's production.
It is possible for machine monitoring to be carried out: on-site, off-site and on-line. If you have an on-line monitoring process then you will be able to regularly log on and obtain the condition monitoring data. This on-line system is especially useful due to the fact that international rules and regulations regarding your equipment can quickly change. Therefore, you will be able to verify that your machinery is meeting the latest technology and work practice guidelines.
There are many testing methods which a machine monitoring process will use. These include sampling the fuel output of the machinery and checking the quality and quantity of this fuel. This process also involves testing the oil in the machines which ensures that the lubrication supply is adequate. A professional in this sector will visually check the physical attributes of the machinery; looking for problems such as cracks and fatigue.
Vibration analysis is another important testing method which is used in the condition monitoring process. You do not need to be worried that this testing method is difficult to implement and once it is in place it could give you many months of warning that a future problem will occur. Vibration monitoring can either be performed by using standard displacement techniques or it can be carried out with the use of acoustic emissions.
In fact, vibration analysis is usually considered as including at least one of these three testing techniques: vibration monitoring (this is the analysis of whether a machine is vibrating in a normal way), traditional vibration testing (this looks at the internal causes of the vibrations), and acoustic emission testing (this technique considers the energy from impact and stress). Each of these methods can be useful for early machinery fault detection and to maximize machine efficiency. For example, the traditional testing techniques can give information about any defects in the rotational elements and this also looks at any looseness. Acoustic emission testing was first developed by Boeing and Rolls Royce and it is particularly valued for detecting early machinery failure.
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